Ironclad Building Products

Ironclad Building Products manufactures structural steel components shipped via flatbed to construction sites and distributors nationwide.

Industry

Building Materials Manufacturing

Company Size

180 Employees

Timeline

12 Weeks

68

%

Reduction in late pickups

68

%

Reduction in late pickups

68

%

Reduction in late pickups

310

K

Annual freight savings

310

K

Annual freight savings

310

K

Annual freight savings

How Ironclad Building Products solved a flatbed capacity crunch during peak season.

The challenge

Peak construction season meant flatbed capacity vanished right when Ironclad needed it most.

Ironclad's small internal logistics team was calling the same three carriers every morning hoping for available flatbeds. During peak season, half their loads were getting pushed a day or more, delaying job sites and straining customer relationships.

The approach

WayFinder built a flatbed-specific carrier bench sized for Ironclad's seasonal swings.

We qualified a bench of 40+ flatbed and specialized carriers across Ironclad's key lanes, built a tiered routing guide so the best-fit carrier got called first, and set up dedicated capacity commitments for the six weeks of peak demand.

The Results

Ironclad cut late pickups by 68% during peak season and saved $310K annually by moving off reactive spot-market booking onto a dedicated flatbed carrier bench.

Late pickups dropped 68% during peak season

$310K in annual freight savings from reduced spot-market premiums

Average cost per mile fell 9% through better carrier matching

Carrier on-time performance tracked weekly across the full bench

Zero job-site delays attributed to freight the following season

I was skeptical that a broker could actually understand flatbed and specialized freight — we'd been burned before by people who just forwarded our loads to a board. WayFinder built us a real bench of carriers who show up.

Joseph Alexander - Official Framer Partner

Marcus Webb

Director of Logistics

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Warehouse aisle lined with tall racking of palletized inventory

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